Conveyor belts improve the production processes and ensure maximum output by helping business owners move their goods or raw materials from one point to another within the facility without any issues.
Therefore, the quality of conveyor belts is crucial to manufacturers. Whether you want to increase the length of the belt or repair it, quality conveyor belt splicing is one of the most important aspects that allows for smooth conveyor operations and prevents problems down the road.
We will discuss the top 5 conveyor belt splicing tips and procedures in this article to keep your downtimes minimal and ensure business success.
Common Belt Splicing Procedures
Belt splicing should be performed using the right set of skills, equipment, materials, and even procedure.
The most common belt-splicing procedures are listed below.
Hot/cold vulcanizing – This chemical method can either be done hot or cold to join the conveyor belts or even repair them. Cold vulcanizing comes in handy for minor repairs or small damaged areas. On the other hand, hot vulcanizing is ideal for extreme damage.
Mechanical belt splicing – Solid plate fasteners or metal hinges are utilized in this procedure. This method is easy and quick to install and can be used where frequent repairs or elongation is required.
Conveyor Belt Splicing Tips
Here are the top 5 effective and practical tips for your conveyor belt splicing project.
1. Inspect on a Regular Basis
Regular inspection of your conveyor belt will prevent any significant issues or disruption to your business operations down the line.
If you keep a check on your conveyor belts, this will help you identify any problems with them, so you can take the right step at the time that is most suitable to you,
In addition, you also don’t have to worry about making massive repairs, which may be otherwise required if you inspect when the issue has already gotten worse.
2. Ensure Proper Conditions
When planning conveyor belt splicing, you must make sure that you have the right materials and tools at hand to complete the procedures. Using the wrong tools can not only make the task difficult, but the quality may also be drastically affected.
Furthermore, you should take care of harsh weather conditions like extreme wind or snow and harsh temperatures like extreme hot or cold to prevent issues.
Before starting off, the conveyor belt should be clean and dry, and free of any contaminants and grease.
3. Be Patient
Make sure to read the user manual for your conveyor belt, which is specifically created by the manufacturers, to learn about the ideal curing times and even methods.
You shouldn’t rush the process, as this can adversely impact the final functionality of your repaired conveyor belt. Not giving enough time to the conveyor belt for curing means that your time, money, and efforts can go to waste as it wouldn’t have been completely repaired or adequately joined together.
In addition to time, you should also take care of the right temperature and pressure. Before start using the conveyor belt, make sure to check it thoroughly.
4. Use Careful Precision
Just like the right materials, tools, and temperatures are necessary for quality belt splicing, the same is important in terms of precision.
You should properly measure the ends and carefully handle them to prevent any damage to them. Careful precision allows for quality conveyor belt splicing and efficient operations.
5. Use the Right Amount of Adhesive
You may believe using more adhesives, such as cement or glue, will help you firmly join the conveyor belts together. However, this isn’t the case.
You should ensure that you’re using not too much or too less but just the right amount of adhesive. This allows you to get a long-lasting splice for undisrupted business operations.